Pairs
1/3
none scrapped
Hours
3.8
against 7.3h estimated
Material issued
$1,393
of $1,393 planned
Scrap off the saw
1.13kg
3 cut plans run
Off the remnant rack
2.1m
metal not bought new
Routing
Standard minutes against booked, work centre by work centre.
| Seq | Work centre | What happens | Who | Status | Std | Booked | Variance |
|---|---|---|---|---|---|---|---|
| 1 | CUT | Cutting — 4 rails at 2400mm, 16 rungs at 374mm | Harinder Singh | Done | 63 min | 69 | +10% |
| 2 | DRILL | Drilling — Rail jig, headplate and pin holes | Harinder Singh | Done | 41 min | 48 | +17% |
| 3 | WELD | Welding — 32 rung joins, 2 headplates | Nelson De Villa | Running | 143 min | 61 | -57% |
| 4 | ASSY | Assembly — Nose, lugs, pins, ID plate | Harinder Singh | Waiting | 60 min | — | — |
| 5 | INSP | Inspection — Dimensional check and weld inspection | Oliver Brewer | Waiting | 76 min | — | — |
| 6 | PACK | Packing — Bearers, strap, wrap, label | Nick Kennedy | Waiting | 55 min | — | — |
Cutting and nesting
What has to be cut to length, and how it was nested onto bar and remnant.
| Profile | Pieces | Cut to | Total length | Cut plan | Yield | Off the rack |
|---|---|---|---|---|---|---|
| EXT-L75-SR L75 side rail extrusion | 12 | 2,400mm | 28.80m | CP-26-0384 | 99.0% | 0 · 0.0m |
| EXT-NOSE Nose / toe extrusion | 6 | 350mm | 2.10m | CP-26-0386 | 98.6% | 1 · 2.1m |
| EXT-RUNG-LT Light rung — Hyway profile | 48 | 374mm | 17.95m | CP-26-0385 | 97.9% | 0 · 0.0m |
Material
Required against issued, priced at what the buyer last paid.
| Code | Material | Bin | Required | Issued | On hand | Cost |
|---|---|---|---|---|---|---|
| GAS-ARG | Argon E-size cylinder | RM-E1 | 0.219 ea | 0.219 | 9.42 | $21.02 |
| WIRE-5356 | 5356 MIG wire 1.2mm, 7kg spool | RM-E1 | 0.110 spool | 0.110 | 20.76 | $12.92 |
| EXT-L75-SR | L75 side rail extrusion 12 at 2400mm | RM-A3 | 28.800 m | 28.800 | 460.10 | $660.96 |
| EXT-NOSE | Nose / toe extrusion 6 at 350mm | RM-B1 | 2.100 m | 2.100 | 265.20 | $40.85 |
| EXT-RUNG-LT | Light rung — Hyway profile 48 at 374mm | RM-B1 | 17.952 m | 17.952 | 547.70 | $317.75 |
| PLATE-ID | Serial identification plate | RM-D1 | 6.000 ea | 6.000 | 434.26 | $25.20 |
| RIVET-4 | 4mm rivet, stainless, pack of 500 | RM-D1 | 0.024 pack | 0.024 | 12.05 | $1.78 |
| STRAP-PP | 19mm poly strapping, 1000m coil | RM-E1 | 0.036 coil | 0.036 | 5.80 | $3.10 |
| TIMB-BEAR | Timber bearer 100×50, 1.2m | RM-E1 | 6.000 ea | 6.000 | 247.68 | $44.40 |
| WRAP-PAL | Pallet wrap 500mm × 400m | RM-E1 | 0.150 roll | 0.150 | 34.27 | $3.23 |
| PIN-10-S | 10mm steel pin, zinc plated | RM-D1 | 6.000 ea | 6.000 | 443.47 | $50.40 |
| PIN-CHAIN | Pin retaining chain, 300mm | RM-D1 | 6.000 ea | 6.000 | 725.03 | $23.40 |
| PL-HP-6 | 6mm headplate plate 2500×1250 | RM-C1 | 0.286 sheet | 0.286 | 25.83 | $187.64 |
| Planned material | $1,392.65 | |||||
Labour booked
3.0 hours off the floor against this order.
| Date | Who | Work centre | Minutes | Done | Scrap | Note |
|---|---|---|---|---|---|---|
| 19 Aug | Nelson De Villa | WELD | 61 | — | — | |
| 19 Aug | Harinder Singh | CUT | 69 | 3 | — | |
| 18 Aug | Harinder Singh | DRILL | 48 | 3 | — |