Pairs
1/1
none scrapped
Hours
2.8
against 2.9h estimated
Material issued
$587
of $587 planned
Scrap off the saw
0.53kg
3 cut plans run
Off the remnant rack
9.7m
metal not bought new
Routing
Standard minutes against booked, work centre by work centre.
| Seq | Work centre | What happens | Who | Status | Std | Booked | Variance |
|---|---|---|---|---|---|---|---|
| 1 | CUT | Cutting — 4 rails at 2100mm, 14 rungs at 424mm | Harinder Singh | Done | 28 min | 25 | -11% |
| 2 | DRILL | Drilling — Rail jig, headplate and pin holes | Harinder Singh | Done | 18 min | 20 | +11% |
| 3 | WELD | Welding — 28 rung joins, 2 headplates | Dion Field | Done | 54 min | 61 | +13% |
| 4 | ASSY | Assembly — Nose, lugs, pins, ID plate | Harinder Singh | Done | 24 min | 24 | +0% |
| 5 | INSP | Inspection — Dimensional check and weld inspection | Oliver Brewer | Done | 32 min | 37 | +16% |
| 6 | PACK | Packing — Bearers, strap, wrap, label | Nick Kennedy | Done | 20 min | 18 | -10% |
Cutting and nesting
What has to be cut to length, and how it was nested onto bar and remnant.
| Profile | Pieces | Cut to | Total length | Cut plan | Yield | Off the rack |
|---|---|---|---|---|---|---|
| EXT-L100-SR L100 side rail extrusion | 4 | 2,100mm | 8.40m | CP-26-0375 | 98.5% | 2 · 6.3m |
| EXT-NOSE Nose / toe extrusion | 2 | 400mm | 0.80m | CP-26-0377 | 98.8% | 0 · 0.0m |
| EXT-RUNG-LT Light rung — Hyway profile | 14 | 424mm | 5.94m | CP-26-0376 | 98.1% | 1 · 3.4m |
Material
Required against issued, priced at what the buyer last paid.
| Code | Material | Bin | Required | Issued | On hand | Cost |
|---|---|---|---|---|---|---|
| GAS-ARG | Argon E-size cylinder | RM-E1 | 0.069 ea | 0.069 | 9.42 | $6.59 |
| WIRE-5356 | 5356 MIG wire 1.2mm, 7kg spool | RM-E1 | 0.034 spool | 0.034 | 20.76 | $4.05 |
| EXT-L100-SR | L100 side rail extrusion 4 at 2100mm | RM-A3 | 8.400 m | 8.400 | 290.80 | $258.72 |
| EXT-NOSE | Nose / toe extrusion 2 at 400mm | RM-B1 | 0.800 m | 0.800 | 279.80 | $15.56 |
| EXT-RUNG-LT | Light rung — Hyway profile 14 at 424mm | RM-B1 | 5.936 m | 5.936 | 547.70 | $105.07 |
| PLATE-ID | Serial identification plate | RM-D1 | 2.000 ea | 2.000 | 434.26 | $8.40 |
| RIVET-4 | 4mm rivet, stainless, pack of 500 | RM-D1 | 0.008 pack | 0.008 | 12.05 | $0.59 |
| STRAP-PP | 19mm poly strapping, 1000m coil | RM-E1 | 0.012 coil | 0.012 | 5.80 | $1.03 |
| TIMB-BEAR | Timber bearer 100×50, 1.2m | RM-E1 | 2.000 ea | 2.000 | 247.68 | $14.80 |
| WRAP-PAL | Pallet wrap 500mm × 400m | RM-E1 | 0.050 roll | 0.050 | 20.67 | $1.08 |
| PIN-14-S | 14mm steel pin, zinc plated | RM-D1 | 2.000 ea | 2.000 | 423.19 | $23.20 |
| PIN-CHAIN | Pin retaining chain, 300mm | RM-D1 | 2.000 ea | 2.000 | 725.03 | $7.80 |
| PL-GUSS-6 | 6mm gusset plate 1200×600 | RM-C1 | 0.100 sheet | 0.100 | 13.40 | $15.20 |
| PL-HP-8 | 8mm headplate plate 2500×1250 | RM-C1 | 0.143 sheet | 0.143 | 14.05 | $125.18 |
| Planned material | $587.27 | |||||
Labour booked
3.1 hours off the floor against this order.
| Date | Who | Work centre | Minutes | Done | Scrap | Note |
|---|---|---|---|---|---|---|
| 19 Aug | Nick Kennedy | PACK | 18 | 1 | — | |
| 19 Aug | Oliver Brewer | INSP | 37 | 1 | — | |
| 19 Aug | Dion Field | WELD | 61 | 1 | — | |
| 18 Aug | Harinder Singh | ASSY | 24 | 1 | — | |
| 18 Aug | Harinder Singh | DRILL | 20 | 1 | — | |
| 18 Aug | Harinder Singh | CUT | 25 | 1 | — |
Ramps built
One serial per ramp, with the batch it came from and who signed it off.
| Serial | Built | Capacity | Length | Batch | Welder | Inspected | Status |
|---|---|---|---|---|---|---|---|
| HY-26-41228 | 17 Jul | 2,500kg | 2.1m | VUA-24504 | Nelson De Villa | Oliver Brewer | In service |
| HY-26-41229 | 4 Aug | 2,500kg | 2.1m | VUA-24890 | Dion Field | Oliver Brewer | In service |